Posts Tagged 'Carbon'

GT Fury Downhill Bike

January 22 2010 No Commented
Text and photo: Alan Davis

 MG 6547 GT Fury Downhill Bike

The single biggest news from the GT Bicycles 2009 product release, currently underway in Livigno, Italy, is the new Fury downhill bike. Kept under wraps until its unveiling yesterday, the new all-carbon fiber monocoque-framed machine will replace the DHi model currently being sold by GT.

The most important point about the frame that GT engineers stressed was that the Fury was designed out of carbon fiber for strength purposes and not for lightweight purposes. Many carbon fiber frames have been designed in the past to be lightweight, and when they are designed to be light, they can fail easily if improperly used, leading to the misconception that carbon fiber is a weak material. The fact is that carbon fiber has a strength-to-weight ratio over ten times that of aluminum. So it should be possible to design a much stronger frame from carbon fiber, at a similar weight as an aluminum one.

The Fury uses a complete monocoque frame design, meaning its front triangle is all one piece, as is its rear triangle. By making it from one piece the design avoids lugs or welds that could form stress risers. The design has optimized tube construction and tube shape using FEA analysis as well as a proprietary blend of fiber types. The engineers have gone so far in their testing of the fury frame they have even, albeit not so scientifically, banged on it to failure with a ball peen hammer—and it did not fail quickly. This frame was designed to be tough, the engineers assured us that rock impacts should not be an issue.

The new Fury features an increased top tube length compared to the DHi, a 1.5-inch integrated headset, a 64-degree head angle and 8.3-inches of rear wheel travel. The frame uses a standard-sized shock for compatibility and a 2.8:1 leverage ratio. The lone model shown here was functional, but we were not allowed to ride it unfortunately. Team GT downhiller Bryn Atkinson has been hanging out with us in Livigno at the product release and he hasn’t even ridden it yet, but is slated to race the Fury in the future. The Fury has a claimed weight comparable to the existing DHi, or around 38 pounds. It will be sold in two models and one frameset at retail prices of $5999 and $3999. The frame-only price is still to be determined.

 MG 6541 GT Fury Downhill Bike

 MG 6530 GT Fury Downhill Bike

 MG 6531 GT Fury Downhill Bike

Specifications
Price $6999.99 (USD)
Rear Shock FOX DHX AIR 5.0, Air sprung damper with rebound and compression adjust and platform adjust
Fork Rock Shox Boxxer World Cup, 203 mm travel, Air sprung, with preload, rebound and compression damping, with Motion Control and Maxle 20mm frnt axle
Headset FSA Orbit Z 1.5 R cold forged alloy cups for 1.5 headtube with sealed cartdride ACB bearings, with internal reducers for 1 1/8 steerer, 9mm total stack
Crankarms Shimano Saint
Chainguide E-Thirteen SRS Light guide with chain taco for 38 tooth ring.
Bottom Bracket Shimano New Saint
Pedals Shimano New Saint
Rear Derailleur Shimano New Saint 9 speed
Shifter Pods Shimano Dura Ace nine speed 12 – 25
Handlebar FSA Carbon DH. 31.8mm bar bore, 25 mm rise with 8 degrre sweep 3 degree tip
Stem FUNN RSX Direct mount for Boxxer, full CNC 30 degree rise, for 31.8 bar bore
Grips GT alloy Lock Down
Brakes Avid Code,
Hubs DT / Swiss FW 440 for 12 mm Axle
Spokes DT 2.0 stainless
Rim Mavic EX-729, welded joint with Maxtal alloy material
Tires Kenda Nevegal, 2.5″ DH with “Stik-E” compound, butyl cap and sidewall reinforcement
Seat WTB Rocket V Pro, with Cr-mo Rails
Seatpost Thompson zero offset, CNC turned USA made 2014 seatpost, 31.6mm by 350
Price $6999.99
Rear Shock FOX DHX AIR 5.0, Air sprung damper with rebound and compression adjust and platform adjust
Fork Rock Shox Boxxer World Cup, 203 mm travel, Air sprung, with preload, rebound and compression damping, with Motion Control and Maxle 20mm frnt axle
Headset FSA Orbit Z 1.5 R cold forged alloy cups for 1.5 headtube with sealed cartdride ACB bearings, with internal reducers for 1 1/8 steerer, 9mm total stack
Crankarms Shimano Saint
Chainguide E-Thirteen SRS Light guide with chain taco for 38 tooth ring.
Bottom Bracket Shimano New Saint
Pedals Shimano New Saint
Rear Derailleur Shimano New Saint 9 speed
Shifter Pods Shimano Dura Ace nine speed 12 – 25
Handlebar FSA Carbon DH. 31.8mm bar bore, 25 mm rise with 8 degrre sweep 3 degree tip
Stem FUNN RSX Direct mount for Boxxer, full CNC 30 degree rise, for 31.8 bar bore
Grips GT alloy Lock Down
Brakes Avid Code,
Hubs DT / Swiss FW 440 for 12 mm Axle
Spokes DT 2.0 stainless
Rim Mavic EX-729, welded joint with Maxtal alloy material
Tires Kenda Nevegal, 2.5″ DH with “Stik-E” compound, butyl cap and sidewall reinforcement
Seat WTB Rocket V Pro, with Cr-mo Rails
Seatpost Thompson zero offset, CNC turned USA made 2014 seatpost, 31.6mm by 350

Production Ibis Mojo HD Carbon

January 11 2010 No Commented

The Mojo HD is the longer travel bigger brother to the Mojo and Mojo SL. The “HD” as we call it, has 160mm of rear wheel travel, up 20mm from the other Mojos.
The Mojo Carbon, which we introduced in 2005, pioneered efficient, lightweight long travel suspension, blurring the lines between those previously separate categories.
The Mojo HD takes this concept a step further, giving riders another level of skill and confidence in nearly every situation.
Brian Lopes has ridden the HD more than anyone, and we asked for his thoughts on how we should talk about the HD.
Let people know that this frame, although it looks very similar, it is a completely different beast when the limits are being pushed. When I am charging down any hill I can feel the differences in every aspect. The angles, stiffness, and that added amount of travel all are huge factors that translate into the ability to ride steeper, rougher, more technical terrain with more ease and confidence. While the regular MOJO is NO whimpy bike, the HD enhances the capabilities of a rider to the next level, especially when pushing the limits.” – Brian Lopes

MojoHD HeadshotLogo 650x433 Production Ibis Mojo HD Carbon

Due to the success of the Mojo, the bar was very high for this bike (high jump reference, not a limbo reference). After reading what Brian said about the frame, consider that the weight of the HD frame is 6.3lb, half a pound more than the Mojo. Light weight combined with the pedalability of the dw-link along with all that go-fast stuff Brian mentioned means we’ve hit our goal.
The HD is designed to be used with forks in the 160mm to 180mm travel range. Two geometry charts are provided for your viewing pleasure (one at 160mm and one at 180mm)
Although there’s a family resemblance, the Mojo HD uses all new molds and layups for both front triangle and swingarm. The frame is made from the same modulus carbon as the SL. The lower link and Lopes Link are all new too.

Here’s a lot more on the various features and design of the HD.

Headset

The HD features what’s being referred to (at least this week) as a mixed tapered headset with a 1.5″ lower and a 1.125″ upper.
The 1.5″ lower provides an exceptionally rigid front end platform. Combined with the through axle fork and our very stiff front end layup, you’ll be amazed at the precision found in the front end, particularly when pushing hard.
The HD is also compatible with the King InSet headset.

ibismojohd05 650x432 Production Ibis Mojo HD Carbon

Not Your Father’s 160mm Bike

One of the things we’d like to stress is that while 160mm of travel might not seem like a big change from the Mojo, or enough for the huck demons out there, you’ve got to try it. 160mm of Ibis spec dw-link feels like a lot more. The spring curves and leverage rates we’ve spec’d along with Fox on their RP23 resulted in a bike that surprises people when they ride it. The HD feels bomber unless you’re pedaling it uphill, when it feels downright svelte. The 1.5 tapered steerer, our refined carbon layup, and the sum total of many customers’ feedback being incorporated into the design of this frame—all these things combine to give the HD a very surprising feel. It’s built like a tank, but doesn’t ride like one. Welcome to the new era.

ibismojohd02 650x500 Production Ibis Mojo HD Carbon

Lopes’s Influence

The HD has been in development for three years, before we started working with Brian Lopes. We had originally planned on a 68 degree head angle and had already done the CAD models that way. When we started working with Brian he pushed hard for 67 so we actually went back and redid the models. We’re happy we did.
Brian and his mechanic Joe also helped us refine the cable routing so that cables are well protected, run clean and friction free and also have compatibility with single and multiple chainring setups and adjustable seatposts.
Although people suspect we do, we haven’t been making special layups for Brian. He’s just been riding the most current rev of the latest proposed production layup and been giving us feedback. We’ve done several versions now and the frame he rode at Downhill World’s in 2009 isn’t as good as the one that the consumer will be able to buy (sorry Brian).
Brian and Joe were also pretty adamant about having the chain guide attach in some way other than just around the BB. They didn’t want the guide to be able to rotate when you hit the bash guard. Joe came up with tapping threads into the main pivot bolt to secure it and it worked really well. The head of the Ibis engineering department (the amazing and incredible Colin) refined the idea and designed a custom guide that we’ll be stocking for it. They’ll be made by MRP and one is pictured below (note the nifty bolt that secures it to the lower link-definitely click on this image for a bigger view).

MojoHD Chainguide 650x433 Production Ibis Mojo HD Carbon

Dropouts

The post-mount Magnesium left dropout is forged (as compared to the more common die cast). This gives much higher strength and more consistent material properties. It works out to be about the same strength as aluminum but at 2/3rds the weight.

MojoHDMagDO 650x551 Production Ibis Mojo HD Carbon

Tires and Rotors

Depending on brand and depth of knobs, 2.35″-2.5″ tires will fit the Mojo HD.
You can fit up to a 200mm diameter rear rotor.

ibismojohd11 650x431 Production Ibis Mojo HD Carbon

Cable Routing

Cable routing is provided for cable actuated adjustable seatposts.
An optional polycarbonate cable guard is available that bolts under the down tube.
Cable guides are all removable so you can have the cleanest possible look depending on your cable orientation and whether or not you’re running a front derailleur.

ibismojohd09 650x431 Production Ibis Mojo HD Carbon

Polycarbonate Cable Guard

If you are an extremely aggressive rider, we’ve found that it’s possible to damage the brake line and derailleur housing that will be routed under the down tube. To prevent that from happening, we have available an optional polycarbonate cable guard that bolts on under the down tube. We don’t have a production version yet, so you have to look at the ProE render below.

BASH RENDER2 650x477 Production Ibis Mojo HD Carbon

ISCG Compatibility

The Mojo HD is not ISCG compatible because the upper ISCG bolt interferes with the lower link.
Instead, we’ve made a custom MRP guide. It will provide all the robustness of ISCG and will be much easier to install.

Robust Lower Link

We expect the HD to get an extra heaping helping of abuse, so we’ve beefed up the lower link considerably. It features dual row angular contact bearings in the front of the lower link that have less play than standard sealed bearings. The large 28mm x 15mm x 7mm radial bearings in the rear offer greater stiffness and longer wear.

MojoHD LowerLink 650x433 Production Ibis Mojo HD Carbon

Hammerschmidt Compatibility

Because we don’t use ISCG mounts, there’s no provision for mounting a SRAM Hammerschmidt.
Not to worry though, it wouldn’t have worked well on the Mojo.
Modern suspension bikes are designed such that chainring/cog combinations have a significant effect on suspension dynamics. The Mojo HD suspension is optimized for a 32T chainring. The Hammerschmidt two-speed gearbox has a 22 or 24T chainring that then uses a planetary system to give you the equivalent of a 36T ring in the higher gear. They do it this way because the inefficiency of the planetary system is less detrimental in the high gear than in the low gear. As mentioned before, chainring/cog choice has a significant effect on suspension dynamics, and unfortunately the 22T Hammerschmidt chainring will promote pedal bob.

Paint

As you can see by the photos on this page, the Mojo HD will come in white. What you can’t tell is that it will also come in a matte black / clear carbon finish, and we’ll get pictures of that frame up as soon as we can. A third, more colorful version is in the works as well.
Links will be available in Red, Blue and Black

ibismojohd14 650x431 Production Ibis Mojo HD Carbon

MojoHD LowerLinkRed 650x433 Production Ibis Mojo HD Carbon

Pricing

The Frame price is $2399, which includes the RP23 shock.
The initial groups we spec will be an X9 based group and an XT group.
Click here to see the group spec.
You may upgrade to a DHX Air shock for $133.99
If you want to buy a frame only and build up the bike yourself, we will offer headsets and bash guards separately.

Ordering Information

To place an order for your Mojo HD, please contact your Ibis Retailer.
There will be high demand for the Mojo HD for the first few months of production. We have distributors in 33 countries, not to mention all the retailers we have in the US.
Get in your order quick, we fill orders strictly on a first ordered, first shipped basis. If you’re lucky, your retailer might have been one of those who pre-ordered and will be getting theirs from the first batch.
First deliveries will be in March and will take a couple of months to ramp up to full production.
To see a list of Ibis Dealers, click here

Mojo “HD” Specifications

  • 160mm of rear wheel travel.
  • DW Link Suspension.
  • 26″ Wheels.
  • Weight for the frame and shock, size large: 6.3 lbs, 2.86Kg.
  • 67 degree head angle with a 160mm fork.
  • Polycarbonate down tube cable guard.
  • Chain stay length: 17.125″.
  • 12 x 135mm Maxle rear axle.
  • Post mount magnesium left dropout, carbon right dropout.
  • Compatible with the new tapered steerer standard: 1 1/8th hidden upper, 1.5 traditional lower.
  • Compatible with both Chris King InSet and Cane Creek Frustum headsets.
  • If you want to run your current straight 1 1/8″ fork, we’ve got you covered too. We will have an adapter available, and you will be able to use a King headset top and bottom.
  • 2.35″-2.55″ rear tire depending on brand and height of cornering knobs.
  • Dual row angular contact bearings in the front of the lower link that have less play than standard sealed bearings. Preload adjustment is not necessary. Large 28mm x 15mm x 7mm radial bearings in the rear for stiffness and long wear.
  • The leverage ratio, like the Mojo and Mojo SL is designed for air shocks. The Mojo HD comes with a 8.5″ x 2.5″ Fox RP23. A DHX air will work on all but the small size. A coil shock is not offered because the linkage rates weren’t designed for it. We lowered the top tube to get slightly better standover than the regular small mojo while having a higher BB because of the longer travel (we managed to retain the DHX air compatibility in 3 of the 4 sizes).
  • The Bottom Bracket height is 13.8″-14″ depending on tires.
  • Front derailleur (if you use one) and adjustable seatpost housing (if you use one) run along the top tube.

Cannondale Moto Carbon 2

October 7 2009 No Commented

Watch the video to learn more about the Moto’s Hatchet-Drive suspension and how Cannondale used Carbon fiber on their 6″ AM bike

It must be blast to work in Cannondale’s R and D section. The big C always seems like it has something on the go that is pushing the limits, or at least making some of their competitors scratch their heads. I think the Moto ticks both of those boxes off. Not content to slack out an existing bike and bolt on a longer stroke shock, Cannondale developed the 6″ travel Moto from scratch for last season. Never one to follow any trends, the Moto has a look that is all its own. Built from carbon fiber, still a rarity in the 6″ travel sector, the Moto uses Cannondale’s Hatchet-Drive suspension to avoid mounting the shock to the front triangle. Thru-axles front and rear, a full length seat tube, and all-mountain geometry are the other important ingredients that make up the Moto package.

Cannondale Moto Carbon 2

The Moto’s Hatchet-Drive suspension

Look closer and you’ll find that the Fox shock that handles rear suspension duties is not mounted to the front triangle, but to the black link at the top and the swingarm at the opposite end. This allows the engineers at Cannondale to accomplish two things. First, it lets them build both a lighter and stronger front triangle because it no longer has to be braced to accept any force from the suspension. Second, they have another place to control the rate of the suspension. The Hatchet-Drive is driven via a Cannondale staple, a simple and solid single pivot and a substantial swingarm.

A 12 x 135 mm rear Maxle for stiffness and quick removal

Moto Carbon 2 full specs

Frame and Size Moto Carbon, 160 mm
Rear Shock FOX DHX 4.0 Air
Fork FOX 36 Talas R, 160-130-100 mm
Headset Moto 1.5″ Integrated
Crankarms Shimano XT, 22/32/44
Bottom Bracket Shimano Hollowtech II
Pedals Crank Brothers Smarty
Chain Shimano 9-speed
Cassette Shimano XT, 11-34
Rear Derailleur SRAM X-9
Front Derailleur Shimano LX
Shifters SRAM X-9 Trigger
Handlebar FSA XC-190AOS, 25 mm rise
Stem Cannondale XC3 1.5″, 31.8 mm
Grips Cannondale GRIND Locking
Brakes Avid Elixir CR
Front Wheel DT Swiss E2200
Rear Wheel DT Swiss E2200
Tires Continental Mountain King Supersonic, 26 x 2.4″
Saddle Fi’zi:k Gobi XM w/MG rails
Seatpost Thomson Elite

The rear shock attaches to the Hatchet-Drive at the top and to the swingarm at the opposite end, not to the front triangle

While there are both carbon and aluminum Motos available, the carbon frame is stunning in person and will be appreciated by any true bike nerd out there. The shapes of the tubes are eye catching, as well as the bits of unpainted carbon. Besides looking great, the carbon also allows Cannondale to build a massively strong frame without the usually equally massive weight penalty. Have a look at the immense head tube and surrounding area as evidence.

The front of the Moto features a massive oversized head tube


New Designs in Full Face Helmets

September 4 2009 No Commented
Here are a handful of new full face DH/BMX helmet designs that have taken my fancy in the recent weeks.
Most notably the new Bell designs from famous skate board artist Jimbo Phillips who dressed up many a Santa Cruz deck.
Bell Drop Jimbo Choke

Bell Drop Jimbo Choke

Giro Remedy Green/Gold

Remedy Carbon White/Gold Collage

Remedy White/Green Zombies

Remedy White/Green Zombies

Check out the importer Madison for more: HERE


Ibis Mojo HD

July 30 2009 No Commented

A carbon gravity rig

By BikeRadar
The Ibis Mojo HD carbon gravity prototype. (Ibis Cycles)

California-based Ibis Cycles are introducing the Mojo HD, their first 160mm-travel carbon gravity bike, which was raced by team rider Brian Lopes in France last weekend.

Using the dw-link rear suspension design, Ibis are targeting the combined frame and shock weight at 6.2-6.5lb, once they’ve dialled in the carbon layup. According to Ibis founder Scot Nicol, Lopes was running a 170mm suspension fork in France, and the HD can handle up to 180mm.

The 26in wheeled Mojo HD has a 67-degree head angle (with a 160mm fork), with the same top tube as a standard Mojo. Other highlights include a 12 x 135mm Maxle rear axle; post mount magnesium left dropout; carbon right dropout; 1-1/8in hidden upper head tube with a 1.5in traditional lower, compatible with both Chris King InSet and Cane Creek Frustum headsets; and 2.35-2.5in rear tyre clearance, depending on brand and height of cornering knobs.

“The leverage ratio, like the Mojo and Mojo SL, is designed for air shocks,” Nicol said. “The Mojo HD comes with a 8.5 x 2.5in Fox RP23. A DHX air will work on all but the small size. A coil shock is not offered because the linkage rates weren’t designed for it.

“We lowered the top tube to get slightly better standover than the regular Mojo, while having a higher bottom bracket because of the longer travel; we managed to retain the DHX air compatibility in three of the four sizes.”

According to Ibis, dual-row angular contact bearings in the front of the lower link have less play than standard sealed bearings, and pre-load adjustment is not necessary. Ibis chose large 28mm x 15mm x 7mm radial bearings in the rear for stiffness and long wear.

Chainguide development is underway; Ibis will announce compatible brands soon. The frame will not have ISCG mounts so it will not be Hammerschmidt compatible.

Field tested, Lopes approved

Ibis-sponsored racer Lopes spent the last week in Vars, France getting ready for and then competing in the Enduro Trophy des Nations.

“This is an enduro style race, becoming quite popular in Europe these days, where riders compete in a number of stages over a two day period with ‘beaucoup’ downhill,” Nicol said. “This particular event had 10 stages over two days and featured over 10,000m of descending. If you’re bad at math (or don’t like the metric system) that’s 32,808.4ft of descent. Or 6.21 miles straight down, measured vertically!

“This race also had a bonus stage at 10pm on Saturday night that didn’t count for the overall time, but the winner got an extra 500 euros of party money. Brian teamed up with WTB’s Mark Weir and Jason Moescheler to form Team USA 1. Brian notched the first win for his prototype Ibis Mojo HD on its first day of racing by winning one of the stages on Saturday, propelling the team to second overall on Saturday night.”

According to Lopes, who’s no stranger to racing fast downhill and is known as one of the fittest athletes on the circuit, the enduro race was a lot harder than he expected.

“The toll it took on everything – wheels, tyres, brakes, suspension, the body and of course the frame – were beyond what I imagined,” Lopes said. “The new HD never missed a beat. For only getting the frame one week ago and with only one ride on it before packing it up for this race, it couldn’t have gone through any more of a test than the abusive one I gave it here in France.

“It’s hard to believe that this bike isn’t much heavier than the standard Mojo, as it was eating up courses that were worthy of full-on downhill rigs. The added travel, stiffness, clearance for larger tyres and an 8in rotor allowed me to take on the toughest terrain, but it’s still efficient and light enough to pedal up any hill. Another weapon is added to the Ibis line-up.”

Final pricing and availability haven’t been determined. For more information, visit www.ibiscycles.com.


7.9kg Commencal Skin

March 12 2009 No Commented

7.9kg fully built…

2829086522 52ddab7d31 o 7.9kg Commencal Skin

Picture by Justin Fox from EUROBIKE 2008


Bike Porn: Santa Cruz Release First Full Carbon Fibre Bike

January 21 2009 No Commented

Here it is! The first full carbon fiber bike.

Santa Cruz Blur.jpg

The Santa Cruz ‘Blur XC’

  • 105mm travel, next generation VPP suspension
  • Super efficient bump absorption, incredible pedalling response, no lockouts or platforms required
  • Reliable, serviceable, stiff – next generation VPP links are core of the most evolved suspension on the market
  • Ultra-lightweight, incredibly strong carbon fibre frame (4.2 pounds, frame and shock, size medium)
  • That wasn’t a typo. It’s really light.
  • How light? 22 pounds, 6 ounces for the XTRxc complete

To feast your eyes on the complete spec click here (Large PDF! Be patient, it may take a while)